jaapv said:
That is true - in the sense that engine revs mostly determine the efficiency, not the amount of fuel you pump in. I objected to the suggestion that the power overhead is "free".
Well...no. Engine revs AND load determine the efficiency. This is called brake specific fuel consumption and is plotted on a BSFC map, like this: https://en.wikipedia.org/wiki/Consumption_map
View attachment BSFC.png
As you can see in the example image, this particular engine is most efficient when producing between 30-70 HP. But there are a lot of ways you can produce this amount of power: with low load at high RPMs, and with high load at low RPMs. It is the combination of producing about 45 HP @ 2500 RPM, which is a fairly high load, which maximizes the BSFC.
Now the problem with the PHEV is that it lacks a mechanical transmission, and thus, lacks the ability to vary the ratio of engine speed to wheel speed above 78 mph. So, the engine revs are absolutely FIXED compared to wheel speed above this vehicle speed. And this is where we get problems with the mpg on long trips, which is the topic of this thread. Imagine you're cruising along at 90 mph and you need the engine to be producing about 50 HP to maintain the vehicle's speed. As mentioned previously, there are a lot of ways to get this power output, as you can see on the plot. A normal tranny is going to put the engine into the lower RPM ranges to maximize BSFC. If more power is required, like during acceleration, THEN the transmission will vary the gear ratio to allow it to produce more power. The problem in the PHEV is that it can't vary the ratio. At 90 mph, the engine speed is fixed at ~3700 RPM. Don't need a full 70-80 HP? Too bad. It operates down in that yellow region which is EXTREMELY inefficient. Now as mentioned, it will TRY to charge the batteries as a way to increase load on the engine, and store power for later. But what happens when the batteries are already fully charged and you're just cruising along because it is, after all a long trip? Oh, right. It just operates very inefficiently.
Jason of Engineering Explained talked about this topic extensively in one of his videos.
https://www.youtube.com/watch?v=iNspNdVkslA