pasquinade said:
A simple test will be to lift the car on one side and measure "wheel vertical travel" (sway bar fully activated due to all weight on other side), then lower it and lift both wheels on one axle (sway bar not doing anything on that axle) and measure "wheel vertical travel". If the two values are very different it might be worth pursuing and try to actually disconnect a sway bar link (otherwise it will be due to the actual suspension mechanism). If I get my hands on a second jack I'll give this a try...
Today I did this test but was not very successful. All distances are measured from center of the wheel to top cover (only distance differences are relevant so I'll not elaborate too much on where the measurements were taken). Only the front axle is considered.
at rest: 46cm
one wheel up, one wheel down, measured the wheel up: 51cm
one wheel up, one wheel down, measured the wheel on the floor: 50cm
both wheels up: 51cm
Conclusions:
1) Max travel of the front suspension seems to be 5cm.. seems very little to me.
2) It seems that when I lift one side at the front, the car is mostly supported on the back wheels and the jack (3 plane support points). It would seem that the front wheel still on the floor is also being lifted.
I tried to cross axle it (one jack front left, one jack back right) but it became very unstable for my liking and I aborted the test.
Regarding the sway bar stiffness I cannot reach any conclusion (the results can be explained by a stiff back suspension). Now that I think of it perhaps it would have been more informative to put both jacks on a single side and raise both wheels on one side.
Regarding total suspension travel, seems to be quite limited at 5cm and would explain the apparently small obstacles cross-axling the PHEV. Two 5cm mounds in the right spots will be able to cross-axle it (probably what Trex did in his video)... Note: I speculate a bit that the back suspension will be similar to the front.